3 In 1 Laser Welding Machine: OEM & Customization

Klear Laser designs modular chassis using high-grade aluminum alloys for durability. Cooling systems integrate liquid or air-cooling based on application needs. Vibration-resistant construction ensures stability during high-precision tasks. Custom frame dimensions adapt to factory layouts without compromising performance.

Our software offers intuitive interfaces with customizable welding parameters. Pre-set profiles for aluminum, steel, and titanium streamline operations. Seamless CNC integration allows automated production line compatibility. Remote diagnostics and firmware updates enhance system uptime.

JPT and Raycus sources provide adjustable power from 500W to 6000W. Wobble welding heads optimize penetration depth and bead geometry. Power levels adjust dynamically for thin materials to thick structural components. This ensures minimal heat input and high weld integrity.

Hauptmerkmale und Vorteile

The Klear Laser 3-in-1 system is built around the newest JPT MOPA 3 kW source; its internal modulator lets the same resonator deliver the peak power density needed for 3 mm steel penetration welding and the short, high-frequency pulses demanded for oxide removal. Because the source is single-mode, the beam parameter product stays below 0.4 mm·mrad, so the spot you weld with is the same clean spot you later polish or cut—no hardware swap required.

Welding head is our own KC-Wobble Pro with 1 kW-rated double-wobble galvanometers; the 4 mm swing amplitude eliminates “humping” and undercut on 1-3 mm aluminum while still maintaining <0.1 mm lateral accuracy for cosmetic seams. Internally the head carries a safety circuit that senses arc flash and drops the shutter in 5 µs, protecting the 25 m OEM fiber and keeping your line MTBF above 10 000 h.

Cleaning mode automatically reduces the average power to 500 W and shortens the pulse to 50 ns so rust evaporates before heat conduction reaches zinc-coated sheet; the same collimator focuses down to 42 µm so you can texture stainless for paint adhesion without sanding consumables. All three processes share one chiller, one HMI, and one gas line—floor space and utilities drop by 40 % compared to owning separate machines.

Klear Laser engineers every connector to IP54, so the same umbilical that bends around a robot wrist on Monday can be floor-mounted on Wednesday without alignment drift; weekly recalibration takes 90 s, not two hours. That modular integrity is what lets one machine replace a welder, a plasma cutter, and a blast cabinet—while using half the power and zero consumables.

Industrielle Anwendungen

The 3-in-1 handheld laser welding machine is a versatile industrial tool that combines welding, cleaning, and cutting functionalities to streamline complex manufacturing workflows. Klear Laser integrates top-tier fiber power sources, such as JPT or Raycus, to ensure stable continuous wave output for heavy-duty industrial cycles. This technology effectively replaces traditional TIG and MIG processes by offering superior processing speed and significantly lower heat input.

Automotive manufacturers utilize this technology extensively for the rapid assembly of body-in-white components and electric vehicle battery pack sealing. The advanced wobble welding head stirs the molten pool to exhaust gases, resulting in high-strength joints with excellent penetration depth and minimal porosity. This precise beam control eliminates the need for extensive post-weld grinding and finishing, which accelerates production timelines.

In the aerospace sector, the strict requirement for lightweight yet strong materials makes the 3-in-1 system ideal for processing titanium and aluminum alloys. The localized heat zone prevents the warping of delicate avionics housings or hydraulic lines during assembly, maintaining strict dimensional tolerances. Operators can instantly switch to the cleaning mode to remove oxidation layers from aluminum surfaces prior to welding to prevent defect formation.

Marine maintenance crews deploy these machines to repair stainless steel fixtures and remove severe corrosion from engine components exposed to saltwater environments. The deep penetration capabilities allow for the robust joining of thick plates used in structural reinforcements on vessels. Unlike traditional sandblasting, the laser cleaning mode removes rust and salt deposits without damaging the underlying substrate or creating secondary pollution.

Applicable Materials and Processing Capabilities

Warum Klear Laser wählen

Klear Laser delivers unmatched operational continuity through responsive global technical support. Our certified engineers provide 24/7 remote diagnostics and on-site assistance for JPT/Raycus laser sources and motion systems. This minimizes production downtime with documented average response times under four hours for critical failures. Direct manufacturer support ensures accurate troubleshooting for complex welding or cleaning parameters.

We back all industrial systems with an industry-leading 24-month comprehensive warranty covering parts, labor, and laser source performance degradation. This extended coverage significantly reduces total cost of ownership compared to competitors’ standard 12-month terms. The warranty includes full calibration validation and protection against environmental factors within specified operating ranges. Proactive firmware updates during the warranty period maintain peak system efficiency.

Genuine spare parts availability guarantees machine longevity and optimal performance for Fiber Welding and Pulsed Cleaning systems. Our global logistics network ensures 95% of critical components ship within 24 hours from regional hubs. Using certified parts preserves warranty validity and prevents compatibility issues with safety interlocks or beam delivery optics.