Laser Svejsning: OEM & Customization

We customize chassis designs to match your production line requirements. Our engineering team modifies frame dimensions, integration interfaces, and cooling systems for optimal performance. Each chassis is built for durability and precise alignment, ensuring long-term stability under industrial conditions. This adaptability supports integration with robotic arms or conveyor systems.

Software customization enables seamless process control and monitoring. We tailor HMI interfaces, weld path programming, and real-time feedback systems to your workflow. Our software supports wobble pattern adjustment, pulse synchronization, and data logging for quality assurance. Remote diagnostics and updates ensure minimal downtime.

Laser power is scalable based on material thickness and weld depth needs. We offer systems from 1 kW to 6 kW using reliable JPT or Raycus fiber laser sources. Higher power enables deeper penetration for automotive and heavy machinery applications. Wobble welding heads improve gap bridging and reduce porosity in fillet and lap joints.

Caratteristiche e vantaggi principali

Klear Laser integrates high-performance JPT or Raycus fiber laser sources. These sources ensure exceptional power stability (±0.5%) and longevity exceeding 100,000 hours. This reliability is critical for continuous industrial production environments.

Our proprietary wobble welding heads oscillate at frequencies up to 200 Hz. This dynamic beam control allows precise adjustment of weld width and depth. It significantly reduces spatter and improves joint tolerance for misaligned parts.

The synergy between source and head achieves deeper penetration with lower thermal input. For instance, a 2kW system welds 8-10mm steel plates in single passes while maintaining structural integrity. This makes Klear ideal for aerospace and automotive manufacturing.

Applicazioni industriali

Laser svejsning is already the default joining method in high-volume car plants. Klear’s 2–4 kW single-mode fiber heads deliver ≥6 mm penetration in tailored AHSS blanks, while the wobble function eliminates spatter on coated zinc steels used for door rings. Battery plants adopt 3 kW quasi-CW sources to hermetically seal prismatic housings at 100 mm s⁻¹ with ≤50 µm distortion, something MIG cannot match.

Aerospace workshops use the same lasers at 25 % power. The narrow, 0.3 mm focused spot lets them weld 0.5 mm titanium skins to stringers without filler wire, keeping heat-affected zones below 0.2 mm so post-weld straightening disappears. Because Klear systems run JPT sources with real-time back-reflection monitoring, they can switch from Ti-6Al-4V to Inconel 718 without retooling, a flexibility demanded by low-rate satellite and jet engine programs.

In shipyards, laser-MIG hybrid heads are replacing submerged arc stations. A 6 kW Raycus fiber engine pre-heats 12 mm DH36 plate, allowing one-sided full-penetration butt joints in a single pass at 1.5 m min⁻¹; distortion drops 70 %, cutting fairing work by weeks. Klear integrates these sources on 20 m gantries, giving Class societies the repeatable, low-hydrogen welds they require for LNG tanks and cruise-ship super-structures.

Perché scegliere Klear Laser

Klear Laser empowers industrial manufacturers with high-performance fiber laser welding systems designed to replace slow and inconsistent traditional welding methods. Our machines integrate top-tier JPT and Raycus laser sources to deliver stable power output and exceptional beam quality for continuous operation. This configuration ensures deep weld penetration and high-strength bonds on materials ranging from stainless steel to aluminum.

A key technical advantage of our ‘laser svejsning’ solutions is the advanced wobble welding head technology standard in our equipment. This feature automatically oscillates the laser beam to widen the weld seam and effectively bridge gaps that static beams cannot handle. The result is a smooth, aesthetic finish that significantly reduces the need for post-weld grinding or polishing.

We secure your investment with a comprehensive warranty that covers critical components, including the fiber laser source and the wobble head mechanism. This warranty is designed for high-cycle industrial environments where equipment reliability is paramount for production schedules. We stand firmly behind the durability of our engineering and the longevity of our optical components.

To ensure minimal downtime, Klear Laser maintains a dedicated inventory of essential spare parts such as protective windows, copper nozzles, and locking rings. Our technical support team is available to assist with complex parameter settings and troubleshooting to optimize your throughput. We prioritize rapid logistical support to keep your manufacturing lines running at peak efficiency.