Pulsed Laser Cleaning: OEM & Customization

We customize the chassis of our pulsed laser cleaning systems to match industrial workflow requirements. Our enclosures are built with modular steel frames for durability and easy integration into production lines. Each chassis is designed for optimal weight distribution and cooling efficiency. We also adapt dimensions and mounting options for robotic or handheld configurations.

Software customization ensures seamless operation across diverse applications. Our control interface allows precise adjustment of pulse frequency, scanning speed, and cleaning patterns. Users can save multiple job profiles for repeatable results on different materials. Advanced models support PLC integration and IoT connectivity for real-time monitoring.

Laser power is tailored based on the client’s cleaning needs—from light oxide removal to heavy rust ablation. We offer pulsed fiber lasers ranging from 100W to 2000W using JPT or Raycus sources. By adjusting pulse width and peak power, we ensure effective debris removal without damaging substrates like steel, aluminum, or composites.

Our pulsed laser systems remove rust, paint, oil, and oxides without harming the underlying metal. The short pulse width (typically 10–200 ns) generates high peak power that vaporizes contaminants instantly. This cold ablation process keeps the substrate below its melting point, ensuring dimensional stability. Each system is engineered for long-term reliability in harsh industrial environments.

主な特徴と利点

Klear Laser pulsed cleaning systems use JPT MOPA fiber laser sources. This advanced design enables precise pulse duration control critical for rust removal. Unlike generic QCW lasers, MOPA technology adjusts pulse width on-the-fly for optimal results.

Adjustable pulse width ranges from 1 to 500 nanoseconds. This flexibility targets specific contaminants without damaging substrates. Shorter pulses remove light rust safely. Longer pulses handle heavy scale effectively.

Integrated liquid cooling ensures uninterrupted operation in demanding environments. Air-cooled alternatives overheat rapidly, causing downtime. Klear’s system maintains consistent power output for 24/7 industrial use.

The high-speed scanning head features a beam quality of M² ≤1.2. This precise focus spot cleanly removes rust while protecting delicate surfaces. Non-contact cleaning avoids mechanical wear on sensitive materials.

産業用途

Pulsed laser cleaning has become the default surface-prep tool in auto plants because it removes die-cast release agents, weld spatter and e-coat overspray without abrading the tightly-toleranced panels. A 200 ns MOPA pulse knocks off organics at only 0.5 °C substrate rise, so aluminum door skins stay dimensionally stable and galvanized coatings remain intact. The same scanner can swap from hood seams to battery tray welds in <1 s, eliminating masking time and reducing rework by 30 % on high-volume lines.

Aerospace MRO depots use the same technology to strip 0.08 mm of polyurethane primer down to the clad layer of 2024-T3 fuselage skins. The 1 MHz pulse train keeps the heat-affected zone below 80 °C, preventing inter-granular corrosion that grit-blasting inevitably introduces. Because the laser is fiber-delivered, operators can reach stringers, rivets and lap joints without disassembly, cutting a C-check from three days to one and saving 25 kg of chemical consumables per narrow-body aircraft.

In marine service halls, pulsed units remove heavy corrosion and old anti-fouling from ship propellers, rudders and diesel liner lands without generating the contaminated grit that dock-side environmental rules now prohibit. The variable pulse width (10–500 ns) lets technicians step from 8 mm² rust flakes to micron-scale salt deposits in a single pass, leaving a SA 2.5 anchor profile ready for fresh epoxy. Shipyards report 70 % lower PPE cost and zero downtime for waste disposal compared to dry-ice or slurry methods.

クリアレーザーを選ぶ理由

At Klear Laser, we recognize that industrial equipment is only as valuable as the support structure behind it. Our technical team is comprised of engineers who understand the physics of laser ablation and surface interaction. We provide direct access to experts who can assist with fine-tuning parameters for specific tasks such as heavy rust removal or delicate paint stripping.

Our warranty program is designed to protect your investment in high-performance pulsed laser cleaning technology. We cover critical components, including the laser source and galvo scanning system, against manufacturing defects and performance degradation. This comprehensive coverage ensures that your machine maintains the precise pulse width control necessary for substrate safety over its operational lifespan.

Rapid availability of spare parts is essential to minimize downtime in high-throughput manufacturing environments. We maintain a robust inventory of essential consumables, including protective lenses and focusing optics, ready for immediate dispatch. By keeping these specific optical components in stock, we ensure your equipment maintains peak energy density for effective contaminant vaporization.

We also prioritize operator training to bridge the gap between advanced hardware and practical application. Our experts teach your team how to adjust frequency and power settings to clean surfaces without thermal damage to the base metal. This knowledge transfer is vital for maximizing the efficiency of our non-contact cleaning solutions compared to abrasive media blasting.