When selecting laser equipment supplier, always prioritize the laser source brand (JPT/Raycus) over raw wattage for long-term reliability.
Laser Equipment Supplier: OEM & Customization
We customize chassis designs to meet specific industrial requirements, ensuring durability and seamless integration into existing production lines. Each chassis is built with modular components for easy maintenance and field upgrades. Cooling systems, access panels, and safety interlocks are tailored to the operating environment, whether it’s high-dust or continuous 24/7 operation.
On the software side, we develop proprietary control systems that support both standalone operation and PLC integration. Our software allows adjustable pulse frequency, dwell time, and scanning paths for cleaning, or real-time weld seam tracking and wobble pattern control for welding applications. Clients can save multiple job profiles, enabling fast changeover between production runs.
Laser power is matched precisely to the application. For rust removal, we offer 500W to 2kW pulsed fiber lasers with optimized pulse width to avoid substrate damage. For deep penetration welding, we integrate 3kW to 6kW continuous-wave sources from JPT or Raycus, known for stability and long service life. Power modulation is software-controlled, allowing fine-tuned energy delivery.
Below is a comparison of traditional industrial methods versus Klear Laser’s advanced equipment:
| 特徴 | Traditional Method (Sandblasting / TIG Welding) | Klear Laser Equipment |
|---|---|---|
| Surface Preparation | Uses abrasive media, creates hazardous waste | Pulsed laser removes rust without damaging substrate; no media or waste |
| 溶接の浸透深さ | Limited depth; heat-affected zone often large | Deep penetration up to 8mm; minimal HAZ with wobble welding head |
| 運営コスト | High consumables and labor | Low maintenance; no consumables; automated operation |
| Precision & Control | Manual process, inconsistent results | Software-controlled parameters; repeatable, high accuracy |
| 環境への影響 | High pollution, dust, noise | Clean process; no emissions or secondary waste |
Our complete customization of chassis, software, and laser power ensures optimal performance across automotive, aerospace, and heavy manufacturing sectors. We replace outdated, polluting processes with reliable, intelligent laser solutions built for modern industry.
主な特徴と利点
Klear Laser sources are industry-leading JPT and Raycus models. JPT MOPA sources enable precise pulse width adjustment for rust removal without damaging substrates. Raycus fiber lasers deliver unmatched power stability for welding consistency. These components ensure superior performance across all applications.
Advanced wobble welding heads are a Klear Laser specialty. Adjustable amplitude and frequency optimize heat distribution during welding. This minimizes defects like porosity and enhances bead quality. Our heads are engineered for maximum weld integrity.
For cleaning tasks, pulse width control is critical. Klear’s MOPA technology fine-tunes pulse durations for different rust layers. Substrate safety is maintained through precise energy delivery. This prevents material warping or surface damage.
| コンポーネント | 仕様 | ベネフィット |
|---|---|---|
| JPT MOPA Fiber Source (Cleaning) | Pulse width: 2-500ns adjustable | Safe rust removal without substrate damage |
| Raycus Fiber Source (Welding) | Power range: 1000-6000W, stability ±0.5% | Consistent deep penetration and minimal defects |
| Klear Wobble Welding Head | Amplitude: 0-5mm, frequency: 0-100Hz | Reduced porosity, improved weld appearance |
産業用途
Klear Laser systems already weld battery housings on German EV lines, clean turbine blades for U.S. MRO shops, and rebuild crankshafts in Korean ship-yards. Because every cell, bracket, and propeller must survive vibration, salt, or 30 000 m altitude, the laser’s micron-level control replaces MIG fumes, acids, and hours of hand grinding with one clean pass.
Fiber laser welders with Raycus 4 kW modules and 3-axis wobble heads give cars full-penetration 3 mm zero-gap lap seams at 2 m min⁻¹ on zinc-coated press-hardened steel. Pulsed laser cleaners strip e-coat, rust, and weld soot from aluminum hoods without heating the 6061 substrate beyond 60 °C, so downstream bonding stays OEM-spec.
Aerospace shops depend on JPT MOPA 200 ns sources to remove inconel heat-tint around rivet holes; the 30 ns spike vaporizes oxide while keeping the parent metal below 120 °C, eliminating hydrogen embrittlement risk. Wobble welding with 1 µm spot and argon cover gas then re-fuses tip-to-skin joints at <0.5 mm distortion, passing ASTM E466 fatigue cycles at 65 ksi.
Marine engines use our 3 kW handheld welder to rebuild 8 mm steel propeller shafts in situ; the wobble head delivers 4 mm penetration with 1.2 mm filler wire while the part stays mounted in the hull. For deck plates, 100 ns pulsed lasers remove 300 µm salt-corroded layers on mild steel in a single 60 cm² pass, leaving an Sa 2½ anchor profile ready for epoxy coating the same day.
| セクター | Typical Materials | レーザー加工 | Key Spec Achieved |
|---|---|---|---|
| 自動車 | 1.2 mm galvanized DP1000, 6061-T6 extrusions | 4 kW fiber weld, 200 ns pulsed clean | 3 mm penetration, <50 µm heat-affected zone, 120 J cm⁻² cleaning without coating removal |
| 航空宇宙 | 2 mm Inconel 718, 7075-T6 clad, Ti-6Al-4V | 200 ns MOPA clean, 1 kHz wobble weld | Oxide removal <5 µm depth, weld porosity <0.5 %, fatigue life +15 % vs GTAW |
| マリン | 8 mm AH36 steel, 5083-H321 Al-Mg, Ni-Al bronze | 3 kW handheld weld, 100 ns pulsed rust removal | 4 mm steel penetration at 0.8 m min⁻¹, 300 µm rust removed at 12 m² h⁻¹, substrate ΔT <40 °C |
クリアレーザーを選ぶ理由
At Klear Laser, we understand that industrial equipment downtime translates directly to lost revenue and stalled production lines. Our technical support infrastructure is built to ensure your fiber laser welding and pulsed laser cleaning systems operate at peak efficiency. We employ specialized engineers who are intimately familiar with JPT and Raycus laser sources to provide immediate diagnostic assistance.
Our warranty program is designed to match the industrial durability of our machines. We offer comprehensive coverage that protects critical components, including the laser source and wobble welding heads, against manufacturing defects and performance anomalies. This robust protection ensures that high-duty cycle operations in automotive or heavy fabrication sectors remain secure.
We maintain a strategic inventory of essential spare parts and consumables to facilitate rapid maintenance. This includes immediate stock of copper nozzles for welding guns and protective field lenses for pulsed cleaning heads. Our logistics team prioritizes the shipment of these components to minimize the interval between a service request and machine restoration.
The following table outlines the technical specifications of our service and support architecture compared to standard market offerings.
| Service Parameter | 標準的な市場提供 | Klear Laser Specification |
|---|---|---|
| Technical Response Time | 24-48 Hours | < 4 Hours (Business Days) |
| レーザー光源保証 | 1 Year (Generic) | 2-3 Years (JPT/Raycus Official) |
| Consumable Availability | Made to Order | In-Stock (Nozzles, Lenses, Mirrors) |
| リモート診断 | Phone Support Only | Real-time Video & Parameter Tuning |
| Training Level | Basic User Manual | Industrial Application Engineering |
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