Rustfri Svejsning: OEM & Customization

Tailored for Rustfri Svejsning: Chassis, Software, and Laser Power

Every stainless line is different, so Klear starts with the frame. We shorten or stretch the gantry to fit between existing rollers, raise the beam to clear 400 mm deep tanks, and add bellows that survive 24/7 acid vapor. The result is a plug-and-play cell that bolts down in one shift and keeps your passivation line moving.

Inside, the software is rewritten around your puddle. We map the PID loop to your alloy—316 L needs 5 % less energy at the same travel speed as 304—and store the curve under a part number. An operator only scans the barcode; the controller loads penetration depth, wobble amplitude, and shield-gas ramp, then logs every weld for EN 1090 traceability.

Power is scaled to the job, not the catalog. A 1 kW single-mode source gives 0.3 mm nail penetration for 0.8 mm pharmaceutical tubing, while a 4 kW wobble head delivers 3 mm full penetration on 5 mm food-grade plate without filler. Swap time is under ten minutes because the JPT oscillator slides out on rails and the fiber QD is IP-68; no optics to re-align, no cover to purge.

主な特徴と利点

Klear Laser redefines industrial stainless steel joining, or “rustfri svejsning,” through our advanced fiber laser welding systems. We prioritize clean technology to replace hazardous traditional methods while ensuring superior structural integrity. Our machines handle complex geometries with ease and eliminate the need for environmentally damaging consumables.

We utilize premium laser sources from industry leaders like JPT and Raycus to drive our welding units. These sources provide exceptional beam quality and energy stability, which are crucial for welding stainless steel without creating excessive heat-affected zones. This precision prevents the material discoloration and warping often seen in legacy welding processes.

The inclusion of advanced wobble welding heads sets our equipment apart in the industrial market. This technology creates a wider weld seam by automatically oscillating the beam, effectively bridging gaps that stationary beams cannot handle. It results in a smooth, aesthetic finish that requires little to no post-weld polishing.

Our systems achieve deep penetration welding with high aspect ratios due to the focused energy density of the fiber laser. The concentrated power allows for travel speeds significantly faster than TIG welding while maintaining full penetration. This efficiency reduces production time and operational costs for high-volume manufacturers.

Comparison: Traditional TIG vs. Klear Laser Fiber Welding

産業用途

Laser welding of stainless steel (“rustfri svejsning”) is critical in automotive exhaust systems and fuel lines where corrosion resistance prevents failure. Aerospace hydraulic manifolds and landing gear components demand hermetic, oxide-free joints meeting AS9100 standards. Marine propulsion shafts and seawater piping systems rely on precise laser welds to withstand chloride exposure without pitting.

Klear Laser’s fiber systems utilize Raycus or JPT sources for deep penetration up to 8mm in a single pass with minimal heat input. Wobble welding heads eliminate micro-cracks in 316L stainless steel by distributing energy evenly across the seam. This prevents intergranular corrosion at weld toes, crucial for pressure vessels in all three industries.

The following table details compatible materials and welding capabilities using Klear Laser’s industrial equipment:

Hermetic sealing of dissimilar metals like stainless-to-copper is achieved through pulsed parameter control, preventing galvanic corrosion in electric vehicle battery housings. Substrate integrity remains uncompromised due to the laser’s focused energy delivery and automated gas shielding. This eliminates post-weld pickling traditionally required for rust prevention in welded assemblies.

クリアレーザーを選ぶ理由

Klear Laser delivers comprehensive industrial support that maximizes uptime and protects your capital investment. Our value proposition extends far beyond equipment delivery; we provide a complete lifecycle partnership designed to replace traditional manufacturing processes with reliable laser technology. Every fiber laser welder, pulsed laser cleaning system, and UV printer receives the same rigorous support infrastructure that industrial operations demand.

Our technical support team provides 24/7 remote diagnostics through secure VPN connectivity, enabling real-time troubleshooting of JPT and Raycus laser sources, wobble welding head calibration, and pulse width optimization for substrate-safe rust removal. Field service engineers undergo continuous training on our latest Raycus fiber laser configurations and UV printing systems, ensuring they can resolve complex issues on first visit. This direct access to specialized expertise minimizes production disruptions across automotive, aerospace, and heavy fabrication applications.

We back every machine with a comprehensive 2-year warranty covering laser sources, optical components, and control systems, with extended warranty options available for high-utilization environments. The warranty includes preventive maintenance visits during the first year to optimize parameters for your specific materials and production rates. For pulsed laser cleaning systems, we specifically guarantee the laser oscillator performance and scan head precision, while fiber laser welders receive coverage for wobble head mechanics and beam delivery systems.

Our spare parts inventory maintains critical components across all product lines at regional distribution centers, ensuring next-day delivery for emergency replacements. We stock Raycus laser modules, protective optics, scan heads, and UV LED curing units with complete traceability and OEM certification. Each customer receives a recommended spare parts list based on their specific machine configuration and operational intensity, allowing proactive inventory management that reduces mean time to repair.